How to Accelerate the Drying Time of Anticorrosive Coatings?
"Speed is king in coating drying, just like in martial arts!"
Hey Brother Chao, a fan asked:
"The coating we’re using dries too slowly. Any solutions to speed up drying?"
coating drying efficiency is critical! For production teams, faster curing means higher productivity. Here are 6 proven methods to accelerate coating drying:
1. Increase Ambient Temperature
Coating curing speed depends heavily on temperature. Generally, every 10°C increase doubles the reaction rate.
⚠️ Note: Avoid exceeding 60°C to prevent film defects like bubbles or cracks.
2. Add Catalysts/Hardeners
Introduce controlled amounts of catalysts or hardeners (e.g., amine-based additives) to trigger faster crosslinking.
🚫 Warning: Overuse may cause brittleness or cracking.
3. Optimize Coating Formula
- Adjust resin-to-solvent ratios
- Use fast-evaporating thinners (e.g., acetone or ethyl acetate)
- Incorporate reactive diluents for rapid polymerization
4. Enhance Ventilation
Boost airflow to expel solvents quickly and reduce humidity.
❗ Caution: Prevent airborne dust contamination during ventilation.
5. Thin Layered Application
Apply multiple thin coats(e.g., 50-80μm per layer) instead of thick single layers. Allow each coat to dry before recoating.
6. Thermal Curing Methods
For heat-resistant coatings, use:
- Hot air circulation (40-80°C)
- Infrared heating (targeted energy transfer)
- Heat guns (localized drying)