Rust Everywhere in Just 2 Years?! Real Corrosion Case
This is a real-world lithium battery recycling site.
Most of the equipment has suffered severe corrosion—in less than two years.
The root cause isn't just harsh conditions,
but a combination of multiple factors:
🔥 Steam pipelines exceeding 200°C cause condensation
💧 Condensation leads to a high-temperature, high-humidity environment
☣️ Corrosive chemicals, including acids and salts, intensify the damage
🔧 Welds, bolts, columns, and steel structures have all been compromised
Even stainless steel can't withstand this environment.
This is not a problem that a layer of paint can fix.
At MONNEN, we recommend using
Cold spray zinc coatings + thermal insulation coatings
to stop condensation, block chemical penetration,
and deliver reliable long-term protection in high-temperature corrosion environments.
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